Friday, April 20, 2012

How Diesel Engine Turbochargers Work

How Diesel Engine Turbochargers Work

Mechanic Notes:  A diesel engine is 'dead in the water' without the turbocharger. High pressure atomized diesel injection needs maximum air intake boost to operate efficiently. You'll know when the turbo is not working up to speed, the smoke show out the tail pipe will be the obvious sign.

 Mechanic Checks for A Turbocharger Problem
If you suspect a turbocharger problem and the diesel engine you're working on is a mechanical model you can check the boost pressure which should be around 20 p.s.i.

Take the reading off of the intake manifold with the engine at full throttle and full load. Hook up a line and go for a road test and make sure you get a nice heavy pull on the engine. The next step is to remove the intake side of the turbo (easier than the exhaust side) and check the compressor wheel and shaft for any movement and wear or signs of engine oil in the piping.

The air induction system includes the air filter and piping which must not be overlooked. Simple steps include checking for a restriction in the air filter and visually checking out the piping for loose clamps and perforations. The first sign of a hole in the piping or a loose clamp will be a high pitched whistle, not to be confused with the characteristic whine that comes from a turbocharger under load.

 This is a common problem and can be checked by setting the park brake (set wheel chocks as an extra precaution), foot brake on, transmission in gear and throttling up the engine RPM enough to feel a load. You'll need assistance with this test so you can look and feel for leaks.

Electronically controlled diesel engines will most likely flash a trouble code on the dash which requires diagnosis with a laptop / software. The modern day Mechanic needs software and a laptop...if you don't have these tools you're going to go down fighting.

Here's an excellent video tutorial on how the turbocharger works. Check it out!

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